SCHOMBURG GmbH & Co. KG Aquafinstrasse 2 – 8 D-32760 Detmold (Germany) phone + 49 -5231- 953-00 fax + 49 -5231- 953-108 email export@schomburg.de www.schomburg.com
Technical Data Sheet
ASODUR®-B3311 INDUFLOOR -IB3311 ®
Art.-No. 2 06408
Chemical protection
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SCHOMBURG GmbH & Co. KG Aquafinstrasse 2 – 8 D-32760 Detmold 16 206408 EN 1504-2 ASODUR-B3311 Surface protection product – Coating Principle 5.1/6.1 Capillary water absorption and water permeability w < 0.1 kg/m² × h Tensile adhesion strength by pull-off test ≥ 1.5 (1.0) N/mm² Abrasion resistance Loss in mass ≤ 3000 mg Impact resistance Class III Resistance to strong chemical attack Loss in hardness < 50% Reaction to fire Class E Hazardous substances In compliance with 5.3 of EN 1504-2
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•• solvent free, pigmented, two component epoxy resin •• resistant to organic and inorganic acids and alkalis, mineral oils, petrols and solvent •• resistant to plasticizers (car tyres) •• high mechanical resistance (can be driven over directly) •• crack bridging up to 0.2 mm •• temperature resistant up to min. +70° C for short term exposure
Technical Data: Basis: Standard colours: Viscosity: Density *): Mixing ratio: Ambient and substrate temperatures: Pot life*: Foot traffic after*: Overcoat after*: Fully cured*: Tensile adhesion strength: Cleaning:
Packaging:
Storage:
Areas of application: ASODUR-B3311 is used as a coating for reinforced concrete, concrete, rendered and screeded surfaces in production areas and storerooms for liquids hazardous to water courses.
two component epoxy resin ≈ RAL 7032, ≈ RAL 7030 approx. 3,300 mPa·s ± 15% approx. 1.39 g/cm 100:24 parts by weight min. +10°C max. +35°C at max. 80 % relative humidity approx. 35 mins approx. 16 hrs approx. 16 hrs after 7 days 1.5 N/mm 3
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Thoroughly clean tools immediately after use with ASO-R001. 30 kg containers Components A and B are delivered at a predetermined mixing ratio. Frostfree, cool and dry, ≥ +10 °C to +25 °C, 18 month in the original unopened packaging. Use opened packaging promptly. Advice: Where there is frequent temperature change, there can be crystallisation within the ASODUR-B3311. It is then necessary to warm the product in a water bath (+50°C to +60°C) for approx. 2 hours in order to be able to use it without restriction.
* The values refer to 23°C and 50% relative humidity.
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Substrate preparation: The area to be treated must be: •• dry, firm, sound and have a good key •• free from separating and adhesion inhibiting substances such as dust, laitance, grease, oil, rubber marks, paint residues and similar •• protected from moisture penetration from the rear.
The minimum temperature during mixing should be +15° C. Do not use mixed material directly from the packaging. Decant the material into a clean container and mix through thoroughly once again. Prior to application on vertical or sloping surfaces it is recommended that ASO-FF is added. The addition rate lies between 1 and 2% by weight.
Carry out substrate preparation with reference to DIN EN 14879-1:2005, 4.2 following.
Production of levelling/scratch coat: ASODUR-GBM: 1.0 part by weight Quartzsand: 1.0 part by weight (grain size: 0.1 – 0.6 mm diameter) ASO-FF: approx. 1.5 to 2.0% by weight
Dependent on the condition of the substrate to be treated, use suitable methods to produce a structured, open textured surface e.g. high pressure water jetting, scabbling, shot blasting, planing etc. (Repair larger defects, cracks beforehand with a suitable product from the SCHOMBURG range). Dependent on the particular substrate the following criteria must also be fulfilled: Cementitious surfaces: •• Concrete quality: •• Screed quality: Tensile adhesion strength: Age: •• Render quality: Tensile adhesion strength: Residual moisture:
min. C20/25 min. CT-C25-F4 ≥1.5 N/mm min. 28 days min. P IIIa / P IIIb approx 0.8 N/mm < 4% (CM method) 2
Product preparation: Components A (resin) and B (hardener) are delivered at a predetermined mixing ratio. Tip component B into component A. Ensure that the hardener drains completely from its container. Mix the components together with a suitable mixer at approx. 300 rpm (e.g. drill with paddle). It is important to also stir from the sides and the bottom to ensure that the hardener is evenly dispersed. Stir until the mix is homogenous (free from streaks); mixing time approx. 3 minutes.
Mix the quartz sand into the previously homogenously prepared and decanted resin and hardener components of the ASODUR-GBM binder. Ensure that the liquid and solid components are evenly mixed. Method of application/consumption: 1. Substrate preparation beforehand 2. Production of coved fillets at the wall/floor junction (radius: approx. 5 cm). 2.1. Primer for coved fillet area: ASODUR-GBM is applied in one operation by brush or roller. Consumption: approx. 40 g/lfm (with a coved fillet radius of approx. 4-5 cm). 2.2. Installing the coved fillet: Apply the coved fillet mortar ASODUR-EMB into the wet primer in one operation. Consumption: approx. 1.1 kg/lfm. 3. Application of the primer: ASODUR-GBM is applied pore-tight in one operation. Consumption: min. 300-500 g/m2. 3.1. Broadcast kiln dried quartz sand of particle size 0.1 - 0.6 mm into the wet primer. Consumption: approx. 1.0 kg/m2. Once the primer has cured carefully remove the unbonded quartz sand.
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4. Possible requirement: (Evening out voids, large pores and irregularities). Apply the prepared scratch coat mortar (see above) in one operation. Consumption of mixed scratch coat: approx. 1.6 kg/m2 per mm thickness. 4.1. Broadcast kiln dried quartz sand of particle size 0.1 0.6 mm into the wet scratch coat. Consumption: approx. 0.8 - 1.0 kg/m . Once the scratch coat has dried carefully remove the unbonded quartz sand. 4.2. To avoid the formation of bubbles in the following finish coat, seal the sanded scratch coat with ASODUR-GBM. Consumption: approx. 0.3-0.5 kg/m2. 4.3. Broadcast the wet seal coat with 0.1 - 0.6 mm kiln dried quartz sand. Consumption: approx. 0.8 – 1.0 kg/m2. Once the seal coat has cured carefully remove the unbonded quartz sand. After a waiting time of min. 16 hours / max. 12 hours apply the ASODUR-B3311 finish coat. 5. Application of the conductive layer: Lay the ASO-LB copper strips in a grid of size approx. 5 × 5 m then roller apply one coat of the ASO-LL conductive lacquer. Consumption: approx. 200 g/m². 6. Application of the finish coat: Trowel apply ASODUR-B3311 in one application. Thickness: approx. 2.0 mm. Consumption: min. 2.5 kg/m2 6.1. In order to de-aerate the applied ASODUR-B3311 finish coat, roll the surface with a spiked roller after waiting 10-15 minutes at +20 °C, to avoid the formation of air bubbles. 2
Important advice: •• As a rule, SCHOMBURG products are supplied in working packs i.e. at a mix ratio matched together. When supplied in large containers, part quantities must be weighed out using a balance. Always thoroughly stir the filled components and only then mix with the second component. This is to be executed with a suitable stirrer e.g. Polyplan/Ronden mixing paddle or similar. In order to exclude mixing errors, decant into a clean container and mix anew. The mixing speed should be approx. 300 rpm. Ensure that no air is mixed in. The temperature of the components should be minimum +15°C. This is also valid for any potential fillers to be mixed, e.g. sands. The addition of the fillers is only to occur once both liquid components have been blended. Afterwards place the completely mixed material immediately on to the prepared substrate and quickly and carefully spread out in accordance with the instructions in the technical data sheet. For applications by roller, it is recommended to use a short nap nylon paint roller (6 mm) with a textured polyamide cover or similar. Always thoroughly stir one component products before use. •• Higher temperatures shorten the pot life. Lower temperatures increase the pot life and setting time. Material consumption is also increased at lower temperatures. •• Colours: Small variations in colour, resulting from varying production batches and raw material fluctuations, are unavoidable. When applying coatings take this into consideration. Carry out neighbouring sections with the same production batch (same batch number on the packaging). •• The bond between individual coats can be heavily impeded by the penetration of moisture and contamination between the individual coats. Coating work requires a substrate temperature of at least 3 °C above the dew point temperature.
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•• If there is a long down time between individual coats or if already treated areas are to be renewed with liquid resins after a long period of time, then the old surface is to be well cleaned and thoroughly abraded. Afterwards carry out a completely new pinhole free coating. •• Resin products are surface protection systems and must be protected from moisture (e.g. rain, melt water) after their application for approx. 4–6 hours. Moisture produces a white discolouration and/or stickiness on the surface and can lead to interference in the curing process. Take off discoloured and/or sticky surfaces by e.g. planing or abrasive blast techniques and renew. •• Consumption quantities given are values determined by calculation without additions for surface roughness or absorption, levelling or residues in the containers. We recommend adding a calculated safety factor of 10% to the computed consumption quantities. •• Applications, which are not clearly mentioned in this technical data sheet may only be implemented after consultation with and written confirmation from the technical service department of SCHOMBURG. •• Cured product residues can be disposed of under waste code AVV 150106. Please observe a valid EU safety data sheet. Paint products directive (2004/42/EC): Group Lb: j Level 2 (2010): max. 500 g/l ASODUR-B3311 contains: < 500 g/l GISCODE: RE 1
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Classification
Concentration (%)
Test liquids
≤8h
≤ 72 h ≤ 14 d
Inorganic acids Nitric acid
15
■
Sulphuric acid
Hydrochloric acid
30
Formic acid
Citric acid
Lactic acid
20
Caustic soda
Ammonia
25
Kerosine
undiluted
Petrol/Gasoline
Diesel
Ethanol
Organic acids
Alkalis
Solvents
Oils Engine oil
Brake fluid
Heating oil
35
Aqueous solutions De-icing salts solution
All data was determined under laboratory conditions at +20°C. Deviations due to higher temperatures, local circumstances and ambient conditions are possible. Slight optical surface changes or minimal swelling, without affecting the functionality of the waterproof membrane, cannot therefore categorically be excluded. Where doubt exists, we recommend project related suitability tests.
This technical data sheet is a translation from German and does not consider local building codes or legal requirements. It shall be used as general reference for the product. Legally binding is only the latest German technical data sheet or the latest data sheet from one of our foreign subsidiaries inside their sales territory.
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CJ/CoS/TM